Industrial RO Plant Manufacturer in Faridabad – Meridian Micro Technology

Meridian Micro Technology designs, manufactures, and installs industrial reverse osmosis (RO) plants for businesses across Faridabad, Delhi NCR, and throughout India. Our custom RO systems remove 95-99% of dissolved salts, bacteria, heavy metals, and contaminants, delivering high-purity water for manufacturing, food processing, pharmaceuticals, hospitality, and more. With over 30 years of experience and 300+ successful installations, we provide end-to-end solutions from water testing to commissioning and annual maintenance.

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What is an Industrial Reverse Osmosis (RO) Plant?

An industrial reverse osmosis plant is a water purification system that uses semi-permeable membranes to remove dissolved solids, salts, and contaminants from water. The RO process works by applying pressure to force water molecules through microscopic membrane pores (0.0001 microns), while rejecting larger molecules like salts, minerals, bacteria, viruses, and chemical pollutants.
The result is ultra-pure water with Total Dissolved Solids (TDS) reduced from 1,000+ ppm to as low as 10-50 ppm – suitable for boiler feed water, pharmaceutical production, electronics manufacturing, food & beverage processing and drinking water supply.

Key Process Steps

Pre-treatment: Raw water passes through multimedia filters and activated carbon filters to remove sediment, chlorine, and organics.
Membrane filtration: High-pressure pumps push water through RO membranes at 150-300 PSI.
Permeate collection: Purified water (permeate) is collected in storage tanks.
Reject discharge: Concentrated wastewater (reject) containing removed contaminants is discharged or recycled.

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Why Your Business Needs an Industrial RO Plant

Removes 95-99% of All Contaminants

Industrial RO systems eliminate:

Dissolved salts (calcium, magnesium, sodium, chlorides)
Heavy metals (arsenic, lead, chromium, fluoride)
Bacteria and viruses (99.9% removal)
Nitrates, sulfates, and phosphates
Total Dissolved Solids (TDS) reduction from 1,000+ ppm to <50 ppm

This level of purification is essential for industries requiring ultra-pure water that meets WHO, ISI, or industry-specific standards.

Protects Equipment and Reduces Maintenance Costs

Hard water with high TDS causes:

Scale buildup in boilers, heat exchangers, and cooling towers
Corrosion of pipes and machinery
Reduced efficiency and higher energy bills
Frequent breakdowns requiring costly repairs

Installing an RO plant extends equipment lifespan by 40-60%, reduces chemical dosing requirements, and lowers overall operating expenses by ₹5-10 lakh annually for medium-sized facilities.

Ensures Regulatory Compliance

Many industries in India are now required to meet strict water quality standards:

CPCB discharge norms for industrial wastewater
BIS/ISI standards for packaged drinking water
FSSAI requirements for food & beverage production
USP/GMP standards for pharmaceutical manufacturing

Our RO plants are designed to help you achieve and maintain compliance, avoiding penalties and production shutdowns.

Eco-Friendly and Sustainable

Compared to older water treatment methods, industrial RO plants:

Consume 30-50% less energy than thermal distillation
Eliminate the need for hazardous chemicals like demineralizers
Enable water recycling (reject water can be reused for gardening, cooling towers)
Support Zero Liquid Discharge (ZLD) systems for complete wastewater elimination

By installing an RO plant, your business reduces its environmental footprint while cutting costs.

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Industries We Serve in Delhi NCR and India

Meridian Micro Technology has installed RO plants for a wide range of industries:

Pharmaceutical & Biotech – Purified Water (PW), Water for Injection (WFI) systems
Food & Beverage – Bottled water, soft drinks, breweries, dairy processing
Electronics & Semiconductors – Ultra-pure water for chip manufacturing and PCB cleaning
Power Plants – Boiler feed water, cooling tower makeup water
Textile & Dyeing – High-quality water for fabric processing and color consistency
Hospitality & Hotels – Safe drinking water and soft water for laundry, kitchens
Chemical Manufacturing – Process water with consistent low TDS
Residential Complexes – Centralized drinking water systems for apartments and gated communities
Hospitals & Diagnostics – Lab-grade water for medical equipment and dialysis

No matter your industry, we design RO systems tailored to your specific water quality requirements and production capacity.

RO Plant Capacity and Pricing Guide

We offer industrial RO plants in a wide range of capacities to match your daily water consumption:

Capacity (LPH)	Suitable For	Approximate Price Range
500 - 1,000 LPH	Small factories, restaurants, labs, clinics	₹2,00,000 - ₹5,00,000
1,000 - 5,000 LPH	Medium industries, hotels, schools, hospitals	₹5,00,000 - ₹15,00,000
5,000 - 10,000 LPH	Large manufacturing units, bottling plants	₹15,00,000 - ₹35,00,000
10,000+ LPH	Power plants, pharmaceutical facilities, mega projects	₹35,00,000+ (custom quote)

Note: Final pricing depends on:

Raw water TDS and quality (higher TDS = more membrane stages required)
Desired output water quality (ultra-pure vs standard RO)
Automation level (manual, semi-automatic, fully automatic PLC-based)
Additional features (UV sterilization, ozonation, storage tanks, online TDS monitoring)

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Our RO Plant Installation Process

At Meridian Micro Technology, we follow a proven 5-step process to ensure your RO plant delivers optimal performance from day one:

Water Quality Testing & Analysis: Our team conducts comprehensive raw water testing at your site to measure TDS, pH, hardness, iron content, and other parameters. This data determines the exact RO configuration neede
Custom System Design: Based on your water quality, daily consumption (liters per hour/day), and budget, we design a tailored RO system. We specify membrane type, pump capacity, pre-treatment filters, and automation level.
Manufacturing & Quality Control: All components are sourced from trusted suppliers (Dow, Hydranautics, Toray membranes). Each system undergoes rigorous factory testing before dispatch.
On-Site Installation & Commissioning: Our experienced technicians install the RO plant at your facility, connect it to your water supply and drainage, and run it through multiple test cycles to ensure proper operation.
Operator Training & Documentation: We train your staff on daily operation, chemical dosing, CIP (Clean-in-Place) procedures, and basic troubleshooting. You receive complete documentation including operation manuals, maintenance schedules, and warranty certificates.
Annual Maintenance Contracts (AMC): We offer AMC packages covering quarterly filter changes, membrane cleaning, pump servicing, and 24/7 emergency support to keep your RO plant running at peak efficiency.

Why Choose Meridian Micro Technology?

300+ Successful Installations – Proven track record across Faridabad, Gurugram, Noida, Delhi, and other NCR cities
End-to-End Solutions – From water testing to design, installation, commissioning, and long-term maintenance
Premium Components – We use only trusted brands like Dow Filmtec, Hydranautics, Grundfos pumps, and Siemens PLCs
Custom Engineering – Every RO plant is tailored to your exact water quality and capacity requirements
Fast Turnaround – Installation completed within 15-30 days depending on system size
Local Support – Based in Faridabad with quick response times across Delhi NCR
Competitive Pricing – Transparent quotes with no hidden costs. Compare our prices – we beat competitors by 10-15%
CPCB & BIS Compliance – All systems meet Indian regulatory standards

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RO Plant Features and Specifications

Our industrial RO plants come standard with:

High-efficiency RO membranes – Dow Filmtec, Hydranautics, or Toray (99% salt rejection)
Multi-stage pre-treatment – Multimedia filter, activated carbon filter, micron cartridge filters
High-pressure pumps – Grundfos or equivalent, designed for 24/7 operation
Automatic flow control valves – Maintains consistent permeate flow
Online TDS monitoring – Digital display showing inlet/outlet TDS in real-time
Low-pressure cutoff – Protects pumps from dry-run damage
High-pressure cutoff – Prevents membrane damage from over-pressurization
Auto-flush system – Reduces membrane fouling and extends life
PLC-based automation (optional) – Fully automatic operation with remote monitoring
UV/Ozone sterilization (optional) – Additional disinfection for drinking water applications
Stainless steel framework – Corrosion-resistant, food-grade SS 304/316

RO Plant Maintenance and Operating Costs

Understanding the ongoing costs of running an RO plant helps you budget accurately:

Operating Costs (per month for a 1,000 LPH plant):

RO Membrane Lifespan: 2-5 years depending on feed water quality and maintenance. Proper chemical dosing and regular cleaning can extend membrane life to 5+ years.

[Cost-Saving Tip: Regular preventive maintenance (quarterly filter changes, annual membrane cleaning) reduces operating costs by 30-40% and prevents expensive emergency repairs]

Expense Category	Monthly Cost (₹)
Electricity (3-5 kWh per 1000L)	2,000 - 4,000
Pre-filter replacements (quarterly)	1,500 - 3,000
Antiscalant chemicals	1,000 - 2,000
Membrane cleaning (annual CIP)	5,000 - 10,000 (divided monthly)
AMC charges (preventive maintenance)	3,000 - 5,000
Total Monthly Operating Cost	8,000 - 15,000

Common Questions About Industrial RO Plants

Q. How much electricity does an RO plant consume?

Power consumption depends on plant capacity and feed water TDS. On average:

500 LPH plant: 1-2 kW
1,000 LPH plant: 3-5 kW
5,000 LPH plant: 10-15 kW

For a 1,000 LPH plant running 10 hours/day, monthly electricity cost is approximately ₹2,500-4,000 at standard industrial tariffs.

Q. What is the difference between RO and Ultrafiltration (UF)?

RO (Reverse Osmosis):

Removes dissolved salts, TDS, heavy metals, bacteria, viruses
Membrane pore size: 0.0001 microns
Reduces TDS from 1,000+ ppm to <50 ppm
Requires high pressure (150-300 PSI)
Best for: Drinking water, boiler feed, pharmaceuticals

UF (Ultrafiltration):

Removes bacteria, viruses, suspended solids, turbidity
Membrane pore size: 0.01-0.1 microns
Does NOT remove dissolved salts (TDS remains unchanged)
Operates at low pressure (10-30 PSI)
Best for: Pre-treatment for RO, surface water clarification, wastewater treatment

Q. Can RO reject water be reused?

Yes! RO reject water (concentrate) typically contains 2-3x the TDS of feed water. It can be reused for:

Cooling tower makeup water
Gardening and landscaping
Floor cleaning and wash-down applications
Recycled back into pre-treatment for higher overall recovery

For Zero Liquid Discharge (ZLD) systems, reject water is further treated to recover all salts as solid waste.

Q. How often do RO membranes need to be replaced?

With proper maintenance, RO membranes last 2-5 years. Factors affecting lifespan:

Feed water quality (high TDS and hardness reduce life)
Regular chemical cleaning (CIP every 6-12 months)
Proper antiscalant dosing
Consistent pre-treatment (filters changed on time)

We recommend membrane performance testing annually. If permeate flow drops by 30% or TDS rejection falls below 90%, it's time for replacement

Q. Do you provide installation outside Faridabad?

Yes! While we're based in Faridabad, Haryana, we install RO plants across:

Entire Delhi NCR (Gurugram, Noida, Greater Noida, Ghaziabad, Faridabad)
Haryana (Sonipat, Panipat, Rohtak, Ambala)
Uttar Pradesh (Meerut, Agra, Lucknow)
Pan-India for large projects

Q. What warranty do you offer on RO plants?

Standard Warranty:

RO membranes: 1 year (or as per manufacturer warranty)
High-pressure pumps: 1 year
Control panel and electrical components: 1 year
Structural framework: 2 years

Extended AMC: After the warranty period, we offer Annual Maintenance Contracts (AMC) covering all components, labor, and emergency callouts.

Q. How long does installation take?

Installation timeline depends on plant size:

Small systems (500-1,000 LPH): 3-5 days
Medium systems (1,000-5,000 LPH): 7-10 days
Large systems (10,000+ LPH): 15-30 days

This includes civil work (if needed), piping, electrical connections, commissioning, and operator training.

Q. Can I upgrade my existing RO plant capacity later?

Yes, modular RO plants can be expanded by adding additional membrane vessels and pumps. If you anticipate future growth, inform us during the design stage so we can plan for easy capacity expansion.

Get a Free RO Plant Quote Today

Ready to install a high-performance industrial RO plant at your facility? Meridian Micro Technology offers:

Free site visit and water testing
Custom system design based on your exact requirements
Transparent pricing – detailed quote within 24 hours
Fast installation – your plant operational in 2-4 weeks
Lifetime support – AMC packages and spare parts availability

📞 Phone: +91 9811561063
📧 Email: meridianmicro05@gmail.com
📍 Address: Plot No. 7, Street No. 8B, Sarurpur Indl. Area, Faridabad-121005, Haryana

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